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ASC Proceedings of the 25th Annual Conference
University of Nebraska-Lincoln- Lincoln, Nebraska
April  1989              pp  95-104

 

METHODS TO TRANSLATE MATERIALS MANAGEMENT MODEL INFORMATION INTO INSTRUCTION

 

Frederick Muehihausen

 Purdue University

West Lafayette, Indiana

 

Research (Business Roundtable, 1983) indicates that there exists in the construction industry a need for technically-trained management personnel to perform materials management activities. The current problem of low worker productivity and unreasonable construction project cost due to unavailable materials at the time and place of need will continue until construction managers learn how to manage the flow of material to and through the construction site.

The Materials Management Model For Construction Management Curriculum Development (Muehlhausen, 1987) identified management activities, mental activities, and key information required to plan, execute, and control the flow of materials to and through the construction site. The Model serves no practical purpose unless model information can be translated into instruction.

This paper describes a seven-step procedure for translating Model information into instruction. The procedure identifies those management activities, mental activities, and key information which should be a part of student learning to reach a specific educational goal.

An example of the use of the translation method for preparing instruction is described for the educational goal:

PLANNING THE USE OF THE CONSTRUCTION SITE

Instructional materials include a student workbook, magnetic template board, and three-dimensional model of a construction site.

KEY WORDS: Materials management, material handling, job layout, instructional development, construction management curriculum, construction sites

 

INTRODUCTION

 

Research (Borcherding & Garner, 1980; Borcherding & Sebastion, 1980; Business Roundtable, 1983; Logcher & Collins, 1978; Olson, 1978) indicates that there exists in the construction industry a need for technically-trained management personnel to perform materials management activities. The current problem of low worker productivity and unreasonable construction project cost due to unavailable materials at the time and place of need will continue until construction managers learn how to manage the flow of material to and through the construction site.

The Materials Management Model for Construction Curriculum Development(Model) serves no practical purpose unless the information it contains can be translated into instruction. The procedure identified in this paper attempts to translate model information into instruction.

 

THE PROCEDURE

 

The following seven-step procedure provides one method for translating Model information into instruction:

1.         Identify the terminating management activity which is to be the outcome of instruction. What is the student able to do when construction is completed? What is the goal of instruction?

2.    Compare this activity with the management and mental activities shown on the Model.

 

a.   If there is a match, then the activity from the Model is the terminating activity used to identify instructional elements. Activities preceding the terminating activity will be considered for inclusion in instruction.

 

b.   If there is no match, then the Model cannot be used for developing instruction. It is important to remember that the meaning of the terminating activity is more important when matching it to the goal of instruction than the words used to convey that idea. No "match" can occur when the goal of instruction is outside the scope of the Model. No "match" can also occur if the Model is incomplete in a given area. If, in the opinion of the instructional developer, the Model is incomplete, the developer has an obligation to insert a terminating activity and preceding activities in the appropriate position in the Model.

3.         Once the terminating activity is identified in the Model, follow the dotted lines (flow of management activities) in the reverse direction of the arrows to identify management activities preceding the terminating activity. Compare the knowledges required to perform each of these management activities with the students entry-level knowledge. For each of these management activities determine the following:

a.       The student's entry-level knowledge is unsatisfactory. Thus, the knowledges to perform this management activity is to be included in the instruction.

 

b. The student's entry-level knowledge is satisfactory. Thus, the knowledges to perform this management activity is not part of instruction. However, data which is the outcome of this management activity is required to learn the knowledges to be included in instruction. The data must be supplied to the student as part of the instruction.

c.       The knowledges to perform this activity are not prerequisite to or a part of the instruction.

 

4.         Once management activities are identified, follow the dashed lines in the reverse direction of the arrow to identify the terminating mental activity required to perform each management activity.

 

5.         Identify all preceding mental activities required to perform the terminating activity by following the solid line in the reverse direction of the arrows. Make note of the key information listed below each mental activity identified.

 

6.         Once the management activities, mental activities and key information are identified, prepare instructional objectives using generally accepted procedures such as that prescribed by Mager (1975).

 

7.         Prepare learning activities for the instructional objectives written in Step #6. Incorporate the key information noted in Step #5 in the instructional materials.

 

 

EXAMPLE

 

A review of construction literature indicated that "job layout" was an important planning activity that was seldom included in existing construction management curriculums despite its prominence in the management of materials on the construction site. The following steps applied the procedure for translating Model information into instruction for "job layout" or planning the use of the construction site:

Figure 1 sheet 2&3 of the model

 

Figure 1 continued

 

1.              The procedure for translating Model information into instruction required that the goal of the instruction be stated.

Goal Statement: Upon completion of the instruction the student will be able to prepare job layout sketches which identify areas for movement and storage of materials, equipment, and other accommodations on the construction site.
 

2.             A search of the Model revealed a "match" on Sheet 3 of the Model. See Figure 1. The management activity "Prepare Job Layout Sketches" matched the goal of instruction. Thus, "Prepare Job Layout Sketches" became the terminating management activity for this instructional unit.

 

 

3.         Management activities preceding the terminating activity were identified by following the dash­dot line in the reverse direction of the arrow. See Figure 1. Once identified, the instructional developer decided whether they were to be included in the instruction and to what extent.

The instructional developer decided that the following activities were a part of the instruction:

·           Prepare Job Layout Sketches (Terminating)

·           Prepare Master Schedule

·           Prepare Material Handling Schedule Prepare Material Handling Checklist

·           Prepare Material Handling Method Description

·           The instructional developer decided that the following activities required that data be generated and provided to the student:

·           Prepare Erection Schedule

·           Prepare Erection Resource Checklist Prepare Erection Method Description Prepare Quantity Take-off

The instructional developer decided that all other management activities preceding the terminating activity, Prepare Job Layout Sketches, were not a part of instruction.
Logic: Before a job layout sketch can be prepared a master schedule must be prepared. The master schedule indicates the timing and duration of erection and handling activities on the construction site. From the schedule the manager determines "when" and "how long" a given material must be on the site.

The resource checklist for erection and material handling indicate what resources will be used on the site. The method description for erection and material handling indicate how these resources will be used.

Since erection method description, resource checklist, and erection schedule are commonly a part of the existing construction curriculum, the instructional developer decided that data which is the output of these activities would be supplied to the student. Instruction emphasized only material handling aspects of construction.
All other management activities were considered outside the scope of this instruction.
 

4.             Once management activities were selected to be included in the instruction, terminating mental activities were identified. These included:

·           Select Optimum Method For Handling Material

·           Identify Resources Required To Handle Materials

·           Identify Time Period When Material Handling Activity Can Occur

 

5.             Once terminating mental activities were identified, preceding mental activities were identified by following the solid line in the reverse direction of the arrow. See Figure 1. These included:

·           Identify Materials to be Handled on Site

·           Identify Material Handling Constraints

·           Identify Work Activities to Handle Material

·           Identify Alternative Methods To Complete Material Handling Activity

·           Evaluate Material Handling Methods

·           Select Optimum Method For Handling Material (Terminating)

·           Identify Resources Required To Handle Materials (Terminating)

·           Identify Duration Of Material Handling Activity

·           Identify Sequencing Of Material Handling Activities

·           Identify Time Period When Material Handling Activity can Occur (Terminating)

The instructional developer made note of key information listed below each of the mental activities identified in Step #5. This information was included in the instruction.
 
6.         Instructional objectives were prepared using the activities and key information identified in Steps 3,4, and 5. These objectives are listed as part of the study guides used to organize and provide direction for the instruction. See the workbook entitled "Job Layout: Planning The Use of the Construction Site" (available upon request) for a detailed listing of objectives by study guide.
 

7.         Learning activities were developed for the instructional objectives stated in Step #6. These activities are listed as part of the study guides. See the workbook for a detailed listing of learning activities by study guide. Instructional materials developed to promote the learning of the objectives include:

1. A workbook containing study guides, selected readings, and assignments.
2. A magnetic board with templates. See Figure 2.
 

Figure 2. Magnetic Template Board

 
 
3. A three-dimensional model of a fictitious site. See Figure 3.
 

Figure 3. Three-dimensional Model

 

INSTRUCTIONAL MATERIALS

 

This section describes the instructional materials about job layout created from the content Model. Goals and objectives extracted from the Model using the prescribed translation procedure guided the preparation and selection of instructional materials.

Student Workbook

A series of study guides was developed and bound, along with assignment sheets and selected readings, into a workbook entitled "Job Layout: Planning the Use of the Construction Site". The study guides organized student learning and provided direction to the student when preparing written assignments. The study guides also served to guide the instructor in preparing lecture/demonstrations. The assignment sheets specified the requirements for writing and problem-solving activities. Selected readings supplemented the required text.

Study Guides. The study guides were similar in structure and content to the Self-Instructional Guide found in The Three Stage Model of Course Design (Feldhusen, 1980). The study guides contained an introduction to the topic to be studied, the goal of student learning for that topic, the learning objectives which when met fulfilled the goal of learning, a listing of learning activities such as readings, written assignments, and viewing of audio-visual materials, and a reference to further readings.

The introduction was typically one paragraph in length. As suggested by Feldhusen (1980), the introduction served to orient the student toward the topic to be studied. It also served as a motivator to develop student interest in the subject to be learned. Due to the linear nature of instruction for Job Layout, that is, topics built one upon another, the introduction served to relate the present topic to those previously studied.

The goal "statement" was normally one paragraph in length. The statement specified the broad instructional aim of that topic. The goal of instruction for each topic was identified by examining Model contents. Model validation by juror evaluation served to validate the content of the goals as well as the learning objectives.

The learning objectives represent the specifications for what the student will be able to "do" or "know about" once learning was successfully completed. The objectives for each topic were derived from the Model. The objectives were written at the various levels of the cognitive domain (Bloom et al., 1956) depending on the level of learning required for that topic.

Learning activity statements directed the student to perform activities required to learn the material. These statements described the requirements of the activity as well as the resources needed to complete the activity. Readings were from several sources - the workbook which contained selected reprints and developer-prepared writings, the text for the course, Managinq Construction Equipment (Nunnally, 1977), and the Caterpillar Performance Handbook, 17th ed. (October, 1986). Written assignments allowed the student to practice what was learned during class lecture/demonstration as well as explore new ways to manipulate and apply what was learned.

 

A listing of further readings was also a part of each study guide. The listing provided direction to those students who wanted to know more about a given subject.

Assignment Sheets. Written assignments were required for each topic to be learned. The assignments provided practice in solving problems as well as encouraged the student to explore new ways to apply the principles and concepts exposed by the readings, lecture, and demonstrations. The assignment sheets contained background information, assignment requirements, and construction data.

The background information section presented information about a fictitious construction project to be constructed on a fictitious site. The background information served to orient the student to specific needs the contractor had in planning the use of the site. Assignment 10, Job Layout, the culminating assignment for the instruction, required the knowledge and information either given or solved in the previous nine assignments. Thus, the background information contained within each assignment was related to and built upon the previous assignment.

The assignment requirements section listed the specific requirements to complete the assignment. The requirements were written as a statement to perform a certain activity or as a question to be answered based upon the results of the completed assignment. The requirements section referred the student to data found in the workbook and in the readings which would help the student complete the assignment.

The data section of the assignment sheets contained specific data about the fictitious project, site, and off-site haul roads. The data generated by the instructional developer was that data specified by the Model when following the procedure for translating Model information into instruction. The data included source documents of working drawings and specifications and the contractors quantity take-off, erection method description, erection resources checklist, and erection schedule. Other data about specific materials and equipment was supplied where needed.

Selected Readings. Two types of readings were included in the workbook - reprints and created works. The reprints included such things as journal articles, selected pages of various books, and technical bulletins. When appropriate readings were not available for reprint the instructional-developer created written material by blending the ideas of one or more readings with the developers own construction experience.

Template Board

A review of industrial engineering literature (Apple, 1972; Muther, 1973) revealed that there were three basic methods for planning the layout of manufacturing plants. These methods included sketching, templating, and three dimensional modeling. These methods could also be used for planning the use of the construction site. Though the construction site changes as the project progresses and therefore site requirements change, the above methods could be made to work. Unlike manufacturing plant layout where a single plant layout design is used, the construction site layout could make use of a series of job layout sketches which would reflect the changing site requirements as construction on the project progressed.

A magnetic template board was developed to allow the students to simulate the templating technique for job layout. See Figure 2. The board was made of steel with a porcelain overlay. A one inch grid was baked into the board face to maintain dimensional control and facilitate the location of templates on the board. The board was mounted on a steel frame dolly which allowed the board to be moved with ease from classroom to storage. A storage box containing various size templates and dry erase markers was mounted to the steel frame.

Three-dimensional Model

Another planning technique available to the construction manager was the three­dimensional modeling technique. To simulate the use of the three­dimensional modeling planning technique a model was created of the fictitious project and site specified in the assignments. See Figure 3. It differed from other construction models in that it attempted to model the process of construction rather than the product. The model, when completed, simulated the erection of the Simple Office Building (the fictitious project) from initial start of the project through non-loading bearing exterior wall.

 

EVALUATION

 

A pretest was administered to the students in Section #1 on the first day of class. The same test was administered to both Sections #1 and #2 during the regularly scheduled final examination period.

A comparison of posttest and pretest results indicated that the instructional unit on "Job Layout" was effective in helping students learn about the topic. The mean posttest score for students who also took the pretest was 37.00 while their mean pretest score was 17.24. A comparison of the two means indicated that the increase in score had a less than 5 per cent chance of occurring due to chance alone.

A course evaluation was developed which elicited specific response about instructional materials and procedures. Forty-six of the fifty students in the two sections volunteered to complete this evaluation. The results of the rating-type items are found in Table 1.

Table 1. Summary Statistics Of Instructional Developer Evaluation

 

CONCLUSION

 

The translation procedure described successfully translated Model information into instruction. This translation procedure represents only one possible way in which the Model could be used when developing instruction. It is apparent that the instructional developer should have a working knowledge of the construction management process in order to fully utilize and supplement the information presented by the Model.

 

REFERENCES

 

1. Apple, J.M. (1972). Material handling systems design. New York: The Ronald Press Company.
 
2. Bloom, B.S.(Ed.). (1956). Taxonomy of educational objectives. New York: David McKay.
 
3. Borcherding, J.D., & Garner, D.F. (1980). Motivation and productivity of craftsmen and foremen on large projects. In B. Humphreys & T.A. Novak (Eds.), Proceedings of the 24th Annual Meeting of the American Association of Cost Engineers. (pp. 1.2.1-2.4). Morgantown, WV.: American Association of Cost Engineers.
4. Borcherding, J.D., & Sebastion, S.J. (1980). Major factors influencing craft productivity in nuclear power plant construction. In B. Humphreys & T.A. Novak (Eds.), Proceedings of the 24th Annual Meeting of the American Association of Cost Engineers. (pp. 1.1.1-1.5). Morgantown, WV.: American Association of Cost Engineers.
 
5. Business Roundtable. (1983). Materials management. (Construction Industry Cost Effectiveness Project Rep. No. A-6.5). New York: The Business Roundtable.
6. Caterpillar, Inc. (October 1986). Caterpillar Performance Handbook (ed. 17). Peoria, IL: Author.
 
7. Feldhusen, J.F. (1980). The three­stage model of course design. Englewood Cliffs: Educational Technology Publications.
 
8. Logcher, R., & Collins, W. (1978). Management impacts on labor productivity. ASCE Journal of Construction Division, 104, 447-461.
 
9. Mager, R.F. (1975). Preparing instructional objectives. Belmont, CA: Fearon Pitman Publishers, Inc.
 
10. Muehlhausen, F.B. (1987). Materials management model for construction management curriculum development. In D.J. Koehler (Ed.), Proceedings of the 23rd Annual Conference of the Associated Schools of Construction (68-83).
 
11.Muther, R. (1973). Systematic layout planning. Boston: CBI Publishing Company, Inc.
 
12.Nunnally, S.W. (1977). Managing construction equipment. Englewood Cliffs: Prentice-Hall.
 
13.Olson, R.C. (1978). Applyinq behavioral science concepts to improve motivation and productivity on a construction job site. Lincoln: University of Nebraska, Engineering Research Center.